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Aug. 25, 2025
Compared with the traditional steel heat treatment process, induction heating rapid heat treatment has obvious advantages in the following aspects: significantly improve the mechanical properties of steel, improve the surface quality of steel; Shorten the heat treatment period of steel and save energy; Improve working conditions and reduce environmental pollution; Realize mechanization and automation of heat treatment process. We use data from both mechanical and chemical properties to demonstrate the positive role of induction heating technology in the application of steel heat treatment.
(1) Greatly improve the mechanical property and surface quality of steel
Induction heating makes the steel temperature rise very high in a short time, and the retention time under the austenitizing temperature is very short, so the quenching or normalizing structure of fine grain can be obtained. This fine grain structure creates good conditions for the ideal finished structure after tempering or aging treatment of the steel. Therefore, compared with the ordinary heat treatment, induction heating can obviously improve the mechanical property of the steel, and improve the tensile strength and yield strength of the steel.
Mechanical Properties of Steel Pipe after Quenching and Tempering Treatment
Steel grade | Conditioning and tempering treatment process | mechanical property | ||||
Methods | parameters | σb / Mpa | σ0.2 / Mpa | δ/% | Ψ/% | |
35CrMo | Induction heating | 890~920℃ Water cooled quenching 710~730℃ Air cooled quenching | 1050~ 1250 | 950~ 1180 | 12~18 | 45~55 |
Traditional heating | 880℃,30min Oil cooled quenching 540℃,1h Air cooled quenching | 950~ 1000 | 800~ 850 | 11~12 | 45~50 | |
45MnMoB | Induction heating | 890~930℃ Water cooled quenching 600~630℃ Air cooled quenching | 1040~ 1200 | 900~ 1130 | 10~17 | - |
Traditional heating | 850℃,30min Oil cooled quenching 590℃,1h Air cooled quenching | 1000~ 1120 | 900~ 1020 | 15~18 | 54~57 |
(2) Improved steel strength and retained toughness
Induction heating and tempering treatment can improve the tensile strength and yield strength at room temperature by more than 10%
Comparison of High Temperature Endurance Strength of 12Cr2WMoVTiB Hot Steel
Normalizing treatment | processing | 620℃,118MPa | |
fracture time/h | elongation at break /% | ||
Induction heating | 1150℃Air cooled quenching,790℃,3h Air cooled quenching | 24059 | 9.3 |
Electric furnace heating | 1030℃Air cooled quenching,790℃,3h Air cooled quenching | 5913 | 22.5 |
(3) Improve the uniformity and stability of mechanical properties of steel
During rapid heat treatment by induction heating, the steel passes through the inductor and cooling device at constant temperature and speed one by one. Heat treatment temperature and time are strictly controlled by automatic control system. Therefore, the quality of the whole batch of steel after treatment is stable, and the performance of the steel bar is uniform. These features are difficult to achieve with conventional heat treatment processes.
Hardness homogeneity of 45MnMoB steel pipe after heat treatment
Processing | Number of sampling | Hardness(HRC) | eror (HRC) | ||
Max | Min | ||||
Induction Heating | 900℃,Water cooled quenching 600℃ Air cooled quenching | 25x12 | 35 | 33 | 2 |
Oil furnace Heating | 840℃,1h Air cooled quenching | 25x12 | 27 | 19 | 8 |
In this article we introduce three main advantages of induction heating.But there are another four advantages not been introduced,they will be introduced in our next article,please save our website to get further information.click here
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Mechanical and chemical properties of steel after heat treatment by induction heating (I)
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100-300KW High Frequency Induction Heating Equipment
Power 30-300KW
Work Frequency 50-250Khz
This small power induction heater are high performance on small parts metal induction heating, easy to move and operate. Designed, produce and develpoment by Duolin team for 30 years, durable and good heating performance.
Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, through heat generated in the object by eddy currents. An induction heater consists of induction power supply (induction heater) and inductor (coil) that is a shaped to contour the part, and a work station where the part is held and presented to the coil.
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