200KW brake disc heat treatment

200KW disc brake heat treatment

    After considering multiple times, our old customer from Indonesia still adopted our advanced HGP200 induction heating power supply for their brake disc induction hardening,The results of the experiment did not disappoint Mr. Dhian, as the heat treatment process for the motorcycle brake discs he needed was perfectly implemented here,The result of the experiment was that the expected 1100C was achieved within 20 seconds, and the subsequent hardness test was also very satisfying. This device can switch between two workstations by a switch and work alternately in a time-sharing manner,And the motor that rotates the brake disc can be infinitely variable speed change according to user needs, everything is as good as expected.

Subsequently, our engineers followed Mr. Dhian to Indonesia for debugging work, and without any surprise, everything progressed smoothly.

    The heat treatment process of motorcycle brake pads is crucial, as it not only affects brake performance and the service life of brake discs, but more importantly, personal safety.Rapid and precise heating, as well as uniform heating, are crucial heating technologies for heating brake discs. They are also important technical indicators for gear hardening, as they directly affect the hardness and service life of gears.

    The IGBT induction machine is renowned for its energy efficiency, offering up to a 30% reduction in power consumption compared to the older SCR (Silicon Controlled Rectifier) technology. This advancement is particularly significant in industrial heating applications where energy savings can translate into substantial cost reductions and environmental benefits. The superior controllability and faster response times of IGBTs enable more precise heating profiles, which are crucial for achieving optimal hardness levels in materials such as gears. After the hardening process with an induction forging machine, the hardness of gears is significantly improved, leading to enhanced durability and performance. This is due to the uniform and rapid heating provided by IGBT technology, which ensures a more consistent and thorough hardening process. The ability to fine-tune the heating parameters also allows for better control over the metallurgical properties of the gears, resulting in a product with improved mechanical strength and resistance to wear. The adoption of IGBT in induction heating applications is a clear example of how modern technology can drive both economic and environmental sustainability in industrial processes.

    Our professionalism and attentive service will ultimately achieve your goals.

    Thinking induction heating, Thinking DoLin.