160kw Billet Forging Machine

Our customer from Korea recently received a 160kW power set of an induction forging production line, highlighting our commitment to delivering high-performance solutions. The Site Acceptance Test (SAT) goal, which was to reach 1000°C within 90 seconds, was flawlessly conducted in our factory last month. This benchmark is crucial for evaluating the quality of an induction heater, as the ability to uniformly heat the billet to the target temperature within the expected time directly impacts the efficiency and effectiveness of the forging process.

Our MFP-160 induction forging heater is equipped with advanced IGBT inverter technology and an LC series circuit, which can reduce power consumption by 15% to 30% compared to SCR technology. This not only lowers energy costs but also aligns with the growing emphasis on sustainability in industrial processes. The PLC module integrated into our system enhances production efficiency and facilitates the automation of production lines. Rapid heating capabilities minimize the formation of oxide skin on the billet surface, resulting in superior product quality.

Beyond the induction forging machine, we provide a comprehensive range of support systems, including advanced conveyors or chain feeding and a temperature sorting system. These innovations ensure that each stage of the forging process is optimized for efficiency and precision. By offering the complete induction forging unit, we aim to alleviate our customers' concerns and enable them to achieve more with less worry.

The integration of IGBT technology in our induction heaters offers several advantages. IGBTs provide better control and faster response times compared to traditional SCR technology, leading to more precise heating profiles. This precision is essential for achieving the desired hardness levels in materials like billets. The uniform heating also ensures that the mechanical properties of the forged components are consistent, contributing to their longevity and reliability.

In addition to the technological advancements in our induction heaters, we also focus on the overall production process. Automated sorting systems (ASS) are becoming increasingly important in supply chain management due to their speed, capacity to handle a large number of billets, and the ability to manage bulky items . Such systems can be integrated with our induction forging units to create a seamless and efficient production line, further enhancing productivity and reducing manual labor.

In conclusion, our 160kW induction forging production line, with its advanced IGBT technology and comprehensive support systems, represents a significant leap forward in the forging industry. It offers a complete solution that not only saves on power consumption but also ensures high production efficiency and superior product quality, allowing our customers to gain more while worrying less.